Please Choose Your Language
- All
- Product Name
- Product Keyword
- Product Model
- Product Summary
- Product Description
- Multi Field Search
TEL ： +86-18920692288
Email ： dwk0002025@163.com
| Quantity: | |
|---|---|
The T100X4100 Press Brake is a versatile, mid-tonnage solution engineered for precision sheet metal bending across a wide range of industrial applications. Boasting a nominal force of 100 tons and a generous working length of 4100mm, this machine balances power with extended workpiece capacity, making it ideal for fabricating large components without compromising accuracy. Its heavy-duty double-column structure, combined with a stress-relieved welded steel frame, ensures minimal deflection during intensive operations, delivering consistent bending results even at the limits of its working envelope. To guarantee dimensional stability over a decade of continuous operation, the entire frame undergoes rigorous thermal annealing in large-scale tempering furnaces to eliminate internal welding stresses, followed by strict laser interferometer calibration before dispatch.
Equipped with an advanced CNC control architecture driven by globally recognized systems such as Delem or ESA, paired with reliable Siemens or Schneider electrical components, the T100X4100 offers intuitive programming and precise motion control. The user interface features a responsive, high-contrast touchscreen, enabling operators to input complex bending sequences with solid tactile feedback while monitoring real-time parameters such as backgauge position, ram speed, and bending angle. The machine’s hydraulic system incorporates premium Rexroth proportional valves and a high-efficiency pump, emitting a steady, low-decibel hum while providing smooth, responsive force delivery that adapts to varying material thicknesses. Furthermore, the entire unit is fully certified to CE and ISO 9001 standards, ensuring strict compliance with global workshop safety and import regulations.
The T100X4100’s modular construction allows for direct integration of optional upgrades to match specific production lines. Buyers can configure the machine with multi-axis backgauges (such as 4-axis or 6-axis setups), deeper throat depths, and increased daylight openings. The system is also engineered for direct integration with industrial robots, creating fully automated bending cells that adapt to evolving production needs.
Achieving exact angles across a 4100mm span requires sophisticated deflection management. This press brake is equipped with a CNC-synchronized hydraulic or mechanical crowning system that actively compensates for ram deflection. As a result, it maintains a bending angle accuracy of ±0.15 degrees and a backgauge positioning precision of ±0.05mm, ensuring absolute straightness and angle consistency from end to end.
To minimize setup times during complex batch runs, the machine comes standard with high-frequency quenched, wear-resistant tooling. Paired with a one-click fast clamping system compatible with major European and American tooling standards, operators can execute rapid punch and die changeovers, significantly improving overall workshop throughput.
The intelligent hydraulic system includes a load-sensing pump that reduces energy consumption by up to 30% during idle periods, aligning with sustainable manufacturing goals while lowering operational costs.
Standard safety features include dual-channel optical guards, emergency stop circuits, and overload protection, ensuring compliance with international safety standards and protecting operators during complex bending tasks.
The combination of 100 tons of force and a 4100mm bed length accommodates oversized workpieces, making it suitable for fabricating components like large structural panels, commercial vehicle parts, and industrial enclosures.
The T100X4100 Press Brake excels in industries requiring medium-tonnage bending with extended workpiece capabilities. It efficiently processes materials such as mild steel, stainless steel, aluminum, and copper, with thicknesses ranging from 2mm to 10mm (depending strictly on material yield strength and bending geometry). The machine's versatility makes it the equipment of choice for heavy fabricators and specialized manufacturing facilities.
Commercial Vehicle Manufacturing: It forms critical components for truck bodies, reinforced trailer frames, and expansive bus panels, where both substantial size and exacting precision dictate the final assembly quality.
Steel Structure Production: The machine bends large architectural beams, heavy-duty brackets, and load-bearing profiles required for complex industrial infrastructure and construction projects.
Custom Fabrication Shops: Thanks to its intuitive programming, quick setup times, and fast clamping system, it is highly adaptable for facilities producing one-off prototypes or low-volume specialized parts.
The T100X4100’s calculated balance of power, precision, and workspace makes it a versatile choice for operations that demand uncompromised consistency across large-scale bending tasks.
Using a 50mm-wide V-die, the machine can bend mild steel (245 MPa yield strength) up to 8mm thick at its full working length. Thicker materials may be possible with specialized tooling or reduced bending lengths.
Yes, the control system includes software that allows operators to create and simulate bending programs on a separate PC, reducing machine downtime and improving programming accuracy for complex parts.
Regular lubrication of the backgauge rails and ballscrews is recommended every 500 operating hours to ensure smooth movement and maintain positioning precision. Annual calibration by a trained technician is also advised.
The operator console is fully adjustable and can be mounted on either side of the machine, accommodating different workshop layouts and operator preferences.
The T100X4100 operates at less than 85 decibels under full load, compliant with OSHA noise regulations and suitable for noise-sensitive workshop environments.
We provide comprehensive global warranty coverage and a rapid-response spare parts network to minimize any potential downtime. Our technical support team offers 24-hour remote system diagnostics directly through the CNC interface, alongside professional on-site operator training programs to ensure your team maximizes the machine's capabilities safely and efficiently.
