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The T160 4100 Press Brake is a high-precision, mid-heavy-duty machine designed for demanding sheet metal bending applications that require both power and meticulous accuracy. With a nominal force of 160 tons and an extended working length of 4100mm, it excels in forming large workpieces with tight tolerances, making it ideal for industries such as aerospace, precision engineering, and heavy equipment manufacturing. The machine features a robust, vibration-damped double-column structure with four linear guideways, providing superior stability and reducing lateral deflection during high-force operations.
Its state-of-the-art CNC control system incorporates advanced artificial intelligence algorithms to optimize bending parameters in real time, ensuring consistent results even with variable material properties. The intuitive interface supports 3D part modeling and offline programming, streamlining the transition from design to production. The hydraulic system utilizes servo-electric technology for energy-efficient operation, combining the power of traditional hydraulics with the precision of electric drives to deliver smooth, responsive performance.
Intelligent Bend Compensation: A built-in laser angle sensor continuously measures the bending angle and adjusts the ram position to compensate for tool wear, material variance, and temperature changes, achieving a repeatability of ±0.08 degrees.
High-Speed Positioning: The backgauge system, driven by servo motors and high-precision ballscrews, achieves positioning speeds of up to 200mm/s, significantly reducing cycle times for multi-bend operations.
Energy-Saving Design: The servo-electric hydraulic pump only activates when needed, reducing energy consumption by up to 40% compared to conventional hydraulic systems and minimizing heat generation for cooler, quieter operation.
Universal Tool Compatibility: The machine supports both European-style (DIN) and American-style (AIB) tooling systems, allowing seamless integration with existing tool inventories and expanding application flexibility.
Comprehensive Diagnostic System: Real-time monitoring of critical components, such as the hydraulic pump and backgauge motors, provides early warning of potential issues, enabling proactive maintenance and reducing unplanned downtime.
The T160 4100 Press Brake is engineered for applications where precision and scalability are essential. In the aerospace industry, it fabricates complex wing ribs, fuselage panels, and engine brackets from high-strength aluminum alloys and titanium sheets, adhering to strict aerospace quality standards. For precision engineering, it forms intricate components for medical devices, optical instruments, and semiconductor equipment, where dimensional accuracy is measured in micrometers.
In heavy equipment and transportation sectors, the machine bends large-scale components for railcars, agricultural machinery, and construction equipment, ensuring structural integrity and fitment precision. Its ability to handle long workpieces up to 4100mm makes it suitable for fabricating seamless panels and frames, eliminating the need for 拼接 and enhancing product durability. The T160 4100’s blend of high tonnage, extended length, and surgical precision makes it a premium choice for industries that refuse to compromise on quality.
Q: What is the minimum bend radius achievable with the T160 4100?
A: Using a 10mm-radius punch, the minimum bend radius is approximately 1.2 times the material thickness for most common metals, such as mild steel and aluminum, when following standard bending practices.
Q: How does the laser angle sensor improve bending accuracy?
A: The sensor projects a laser onto the workpiece during bending, measuring the real-time angle with ±0.05-degree precision. The CNC system then adjusts the ram’s final position to correct any deviations, ensuring the first bend matches the last in long production runs.
Q: Can the machine be operated in manual mode for prototype development?
A: Yes, the T160 4100 offers a manual jog mode that allows operators to control the ram and backgauge individually, ideal for testing new tooling or developing bending sequences for unique prototypes.
Q: What is the expected service life of the hydraulic pump?
A: With proper maintenance—including regular oil changes and filter replacements—the servo-electric pump has a service life of over 10,000 hours, significantly longer than traditional hydraulic pumps.
Q: Does the machine come with a simulation software for collision detection?
A: Yes, the optional 3D simulation software models the entire bending process, including tooling and workpiece interactions, to prevent collisions and optimize tool paths before production begins.
The T160 4100 Press Brake is a high-precision, mid-heavy-duty machine designed for demanding sheet metal bending applications that require both power and meticulous accuracy. With a nominal force of 160 tons and an extended working length of 4100mm, it excels in forming large workpieces with tight tolerances, making it ideal for industries such as aerospace, precision engineering, and heavy equipment manufacturing. The machine features a robust, vibration-damped double-column structure with four linear guideways, providing superior stability and reducing lateral deflection during high-force operations.
Its state-of-the-art CNC control system incorporates advanced artificial intelligence algorithms to optimize bending parameters in real time, ensuring consistent results even with variable material properties. The intuitive interface supports 3D part modeling and offline programming, streamlining the transition from design to production. The hydraulic system utilizes servo-electric technology for energy-efficient operation, combining the power of traditional hydraulics with the precision of electric drives to deliver smooth, responsive performance.
Intelligent Bend Compensation: A built-in laser angle sensor continuously measures the bending angle and adjusts the ram position to compensate for tool wear, material variance, and temperature changes, achieving a repeatability of ±0.08 degrees.
High-Speed Positioning: The backgauge system, driven by servo motors and high-precision ballscrews, achieves positioning speeds of up to 200mm/s, significantly reducing cycle times for multi-bend operations.
Energy-Saving Design: The servo-electric hydraulic pump only activates when needed, reducing energy consumption by up to 40% compared to conventional hydraulic systems and minimizing heat generation for cooler, quieter operation.
Universal Tool Compatibility: The machine supports both European-style (DIN) and American-style (AIB) tooling systems, allowing seamless integration with existing tool inventories and expanding application flexibility.
Comprehensive Diagnostic System: Real-time monitoring of critical components, such as the hydraulic pump and backgauge motors, provides early warning of potential issues, enabling proactive maintenance and reducing unplanned downtime.
The T160 4100 Press Brake is engineered for applications where precision and scalability are essential. In the aerospace industry, it fabricates complex wing ribs, fuselage panels, and engine brackets from high-strength aluminum alloys and titanium sheets, adhering to strict aerospace quality standards. For precision engineering, it forms intricate components for medical devices, optical instruments, and semiconductor equipment, where dimensional accuracy is measured in micrometers.
In heavy equipment and transportation sectors, the machine bends large-scale components for railcars, agricultural machinery, and construction equipment, ensuring structural integrity and fitment precision. Its ability to handle long workpieces up to 4100mm makes it suitable for fabricating seamless panels and frames, eliminating the need for 拼接 and enhancing product durability. The T160 4100’s blend of high tonnage, extended length, and surgical precision makes it a premium choice for industries that refuse to compromise on quality.
Q: What is the minimum bend radius achievable with the T160 4100?
A: Using a 10mm-radius punch, the minimum bend radius is approximately 1.2 times the material thickness for most common metals, such as mild steel and aluminum, when following standard bending practices.
Q: How does the laser angle sensor improve bending accuracy?
A: The sensor projects a laser onto the workpiece during bending, measuring the real-time angle with ±0.05-degree precision. The CNC system then adjusts the ram’s final position to correct any deviations, ensuring the first bend matches the last in long production runs.
Q: Can the machine be operated in manual mode for prototype development?
A: Yes, the T160 4100 offers a manual jog mode that allows operators to control the ram and backgauge individually, ideal for testing new tooling or developing bending sequences for unique prototypes.
Q: What is the expected service life of the hydraulic pump?
A: With proper maintenance—including regular oil changes and filter replacements—the servo-electric pump has a service life of over 10,000 hours, significantly longer than traditional hydraulic pumps.
Q: Does the machine come with a simulation software for collision detection?
A: Yes, the optional 3D simulation software models the entire bending process, including tooling and workpiece interactions, to prevent collisions and optimize tool paths before production begins.
