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T100X4100 Press Brake

With a bending length of 4100mm and a nominal force of 1000kN, the T100-4100 is built to handle larger metal sheets, meeting the demands of heavy industrial production. Its high-speed and precise feeding system ensure efficient completion of tasks while maintaining high-quality results.
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T100X4100 Press Brake

T100X4100 Press Brake


Parameter Value
Bending Length 4100 mm
Nominal Force 1000 kN
Distance Between Columns 3700 mm
Throat Depth 400 mm
Fast Downward Speed 220 mm/s
Working Speed 17 mm/s
Overall Length 5000 mm
Overall Width 1700 mm
Overall Height 2700 mm
Estimated Weight 9000 kg


Product Description


The T100X4100 Press Brake is a versatile, mid-tonnage solution engineered for precision sheet metal bending across a wide range of industrial applications. Boasting a nominal force of 100 tons and a generous working length of 4100mm, this machine balances power with extended workpiece capacity, making it ideal for fabricating large components without compromising accuracy. Its robust double-column structure, combined with a stress-relieved welded steel frame, ensures minimal deflection during heavy-duty operations, delivering consistent bending results even at the limits of its working envelope.

Equipped with a next-generation CNC control system, the T100X4100 offers intuitive programming and advanced motion control. The user interface features the latest touchscreen technology, enabling operators to input complex bending sequences with ease while monitoring real-time parameters such as backgauge position, ram speed, and bending angle. The machine’s hydraulic system incorporates a high-efficiency pump and proportional valves, providing smooth, responsive force delivery that adapts to varying material thicknesses and bending requirements.


Features


Modular Design for Flexibility: The T100X4100’s modular construction allows for easy integration of optional upgrades, such as automatic tool changers or laser positioning systems, enabling seamless adaptation to evolving production needs.

Precision Bending Technology: With a bending angle accuracy of ±0.15 degrees and a backgauge positioning precision of ±0.05mm, this machine meets the tight tolerances required for high-precision applications, even over its full 4100mm working length.

Energy-Efficient Performance: The intelligent hydraulic system includes a load-sensing pump that reduces energy consumption by up to 30% during idle periods, aligning with sustainable manufacturing goals while lowering operational costs.

Enhanced Operator Safety: Standard safety features include dual-channel optical guards, emergency stop circuits, and overload protection, ensuring compliance with international safety standards and protecting operators during complex bending tasks.

Large Work Envelope: The combination of 100 tons of force and a 4100mm bed length accommodates oversized workpieces, making it suitable for fabricating components like large structural panels, commercial vehicle parts, and industrial enclosures.


Application


The T100X4100 Press Brake excels in industries requiring medium-tonnage bending with extended workpiece capabilities, including general sheet metal fabrication, commercial vehicle manufacturing, steel structure production, and industrial equipment assembly. It efficiently processes materials such as mild steel, stainless steel, aluminum, and copper, with thicknesses ranging from 2mm to 10mm (depending on material yield strength and bending geometry).

In commercial vehicle manufacturing, it forms components for truck bodies, trailer frames, and bus panels, where both size and precision are critical. For steel structure fabrication, the machine bends large beams and brackets for architectural and industrial applications. Its adaptability also makes it suitable for custom fabrication shops producing one-off or low-volume parts, thanks to its easy programming and quick setup times. The T100X4100’s balance of power, precision, and workspace makes it a versatile choice for operations that demand consistency across large-scale bending tasks.


Faq


Q: What is the maximum thickness of mild steel the T100X4100 can bend with a standard V-die?

A: Using a 50mm-wide V-die, the machine can bend mild steel (245 MPa yield strength) up to 8mm thick at its full working length. Thicker materials may be possible with specialized tooling or reduced bending lengths.

Q: Does the CNC system support offline programming?

A: Yes, the control system includes software that allows operators to create and simulate bending programs on a separate PC, reducing machine downtime and improving programming accuracy for complex parts.

Q: What maintenance is required for the backgauge system?

A: Regular lubrication of the backgauge rails and ballscrews is recommended every 500 operating hours to ensure smooth movement and maintain positioning precision. Annual calibration by a trained technician is also advised.

Q: Can the machine be configured for left-to-right or right-to-left operation?

A: The operator console is fully adjustable and can be mounted on either side of the machine, accommodating different workshop layouts and operator preferences.

Q: What is the noise level during operation?

A: The T100X4100 operates at less than 85 decibels under full load, compliant with OSHA noise regulations and suitable for noise-sensitive workshop environments.


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DWK Machine Tool (Tianjin) Co., Ltd. is a technology-driven enterprise specializing in the research, development, and production of bending machines and other metal forming equipment.

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 E-mail : info@dwkcnc.cn
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