Please Choose Your Language
- All
- Product Name
- Product Keyword
- Product Model
- Product Summary
- Product Description
- Multi Field Search
| Quantity: | |
|---|---|
The T225X3100 Press Brake is a high-performance, heavy-duty machine designed for demanding sheet metal bending applications that require a balance of substantial tonnage and precise control. With a nominal force of 225 tons and a working length of 3100mm, it specializes in forming medium-to-thick sheets of high-strength materials, making it an ideal choice for industries such as automotive manufacturing, heavy equipment production, and industrial machinery fabrication. The machine features a rugged double-column design with reinforced guideways, ensuring exceptional rigidity and minimal frame distortion even when operating at near-maximum capacity.
Its advanced CNC control system integrates 3D modeling capabilities and real-time process optimization, allowing operators to program complex multi-bend sequences with unprecedented accuracy. The control interface includes a large graphical display that visualizes the bending process, enabling proactive adjustments to parameters like ram speed and backgauge position. The hydraulic system, powered by a high-pressure pump and adaptive pressure control, delivers consistent force across the entire bed length, ensuring uniform bend quality from edge to edge.
Rapid Tool Change System: A pneumatic quick-clamping mechanism reduces tool setup time by up to 50%, allowing seamless switching between different punch/die configurations and enhancing productivity during high-mix production runs.
High-Tonnage Precision: The T225X3100 achieves a bending angle repeatability of ±0.1 degrees, supported by a closed-loop feedback system that monitors ram position and adjusts for material springback in real time.
Ergonomic Operator Station: The adjustable control panel and elevated foot pedals are designed to minimize operator fatigue during long shifts, while the open-front design provides unobstructed access to the bending area for easy workpiece handling.
Advanced Safety Suite: Equipped with laser scanning safety guards and a dual-circuit emergency stop system, the machine prioritizes operator protection without compromising accessibility or production speed.
Material Compatibility: Capable of bending materials with yield strengths up to 500 MPa, including advanced high-strength steel (AHSS) and aluminum alloys, the T225X3100 handles both ferrous and non-ferrous metals with equal proficiency.
The T225X3100 Press Brake thrives in high-volume manufacturing environments where precision and reliability are paramount. In the automotive industry, it forms critical components such as chassis rails, suspension brackets, and engine mounts from high-strength steel sheets. For heavy equipment manufacturers, it bends thick plates into components for excavators, loaders, and agricultural machinery, ensuring structural integrity and dimensional accuracy.
Additionally, the machine is well-suited for industrial applications requiring medium-length workpieces, such as fabricating large electrical enclosures, machine frames, and transportation equipment. Its ability to handle diverse materials and complex geometries makes it a staple in job shops that cater to multiple industries, from aerospace subcomponents to commercial kitchen equipment. The T225X3100’s combination of power, speed, and precision positions it as a versatile solution for mid-range heavy-duty bending tasks.
Q: How does the machine compensate for material springback?
A: The CNC system uses a built-in springback algorithm that calculates necessary overbend adjustments based on material type, thickness, and bend radius, ensuring the final angle matches the programmed specification.
Q: What is the maximum recommended bending speed for thick materials?
A: For materials over 12mm thick, the ram working speed is automatically limited to 5mm/s to ensure controlled deformation and prevent tooling stress, while the approach speed can reach 40mm/s for rapid positioning.
Q: Can the machine be connected to a factory automation network?
A: Yes, the T225X3100 supports Ethernet/IP and Modbus TCP protocols, enabling integration with MES systems for real-time production monitoring and data collection.
Q: What is the recommended hydraulic oil viscosity for cold climates?
A: In environments below 0°C, it is recommended to use ISO VG 32 hydraulic oil with anti-wear additives to maintain fluidity and system efficiency.
Q: How long does it take to perform a full system calibration?
A: A routine calibration, including backgauge alignment and angle verification, typically takes 60–90 minutes when performed by a trained technician using the machine’s built-in diagnostic tools.
The T225X3100 Press Brake is a high-performance, heavy-duty machine designed for demanding sheet metal bending applications that require a balance of substantial tonnage and precise control. With a nominal force of 225 tons and a working length of 3100mm, it specializes in forming medium-to-thick sheets of high-strength materials, making it an ideal choice for industries such as automotive manufacturing, heavy equipment production, and industrial machinery fabrication. The machine features a rugged double-column design with reinforced guideways, ensuring exceptional rigidity and minimal frame distortion even when operating at near-maximum capacity.
Its advanced CNC control system integrates 3D modeling capabilities and real-time process optimization, allowing operators to program complex multi-bend sequences with unprecedented accuracy. The control interface includes a large graphical display that visualizes the bending process, enabling proactive adjustments to parameters like ram speed and backgauge position. The hydraulic system, powered by a high-pressure pump and adaptive pressure control, delivers consistent force across the entire bed length, ensuring uniform bend quality from edge to edge.
Rapid Tool Change System: A pneumatic quick-clamping mechanism reduces tool setup time by up to 50%, allowing seamless switching between different punch/die configurations and enhancing productivity during high-mix production runs.
High-Tonnage Precision: The T225X3100 achieves a bending angle repeatability of ±0.1 degrees, supported by a closed-loop feedback system that monitors ram position and adjusts for material springback in real time.
Ergonomic Operator Station: The adjustable control panel and elevated foot pedals are designed to minimize operator fatigue during long shifts, while the open-front design provides unobstructed access to the bending area for easy workpiece handling.
Advanced Safety Suite: Equipped with laser scanning safety guards and a dual-circuit emergency stop system, the machine prioritizes operator protection without compromising accessibility or production speed.
Material Compatibility: Capable of bending materials with yield strengths up to 500 MPa, including advanced high-strength steel (AHSS) and aluminum alloys, the T225X3100 handles both ferrous and non-ferrous metals with equal proficiency.
The T225X3100 Press Brake thrives in high-volume manufacturing environments where precision and reliability are paramount. In the automotive industry, it forms critical components such as chassis rails, suspension brackets, and engine mounts from high-strength steel sheets. For heavy equipment manufacturers, it bends thick plates into components for excavators, loaders, and agricultural machinery, ensuring structural integrity and dimensional accuracy.
Additionally, the machine is well-suited for industrial applications requiring medium-length workpieces, such as fabricating large electrical enclosures, machine frames, and transportation equipment. Its ability to handle diverse materials and complex geometries makes it a staple in job shops that cater to multiple industries, from aerospace subcomponents to commercial kitchen equipment. The T225X3100’s combination of power, speed, and precision positions it as a versatile solution for mid-range heavy-duty bending tasks.
Q: How does the machine compensate for material springback?
A: The CNC system uses a built-in springback algorithm that calculates necessary overbend adjustments based on material type, thickness, and bend radius, ensuring the final angle matches the programmed specification.
Q: What is the maximum recommended bending speed for thick materials?
A: For materials over 12mm thick, the ram working speed is automatically limited to 5mm/s to ensure controlled deformation and prevent tooling stress, while the approach speed can reach 40mm/s for rapid positioning.
Q: Can the machine be connected to a factory automation network?
A: Yes, the T225X3100 supports Ethernet/IP and Modbus TCP protocols, enabling integration with MES systems for real-time production monitoring and data collection.
Q: What is the recommended hydraulic oil viscosity for cold climates?
A: In environments below 0°C, it is recommended to use ISO VG 32 hydraulic oil with anti-wear additives to maintain fluidity and system efficiency.
Q: How long does it take to perform a full system calibration?
A: A routine calibration, including backgauge alignment and angle verification, typically takes 60–90 minutes when performed by a trained technician using the machine’s built-in diagnostic tools.
