S3 100X-3100W CNC Hydraulic Press Brake With 1000 kN Force

Overview

The S3 100X-3100W CNC Hydraulic Press Brake engineered by DWK Machine Tool (Tianjin) Co., Ltd. represents a pinnacle in metal forming technology, specifically tailored for demanding, large-scale bending operations. When standing next to this imposing machine, operators immediately notice the solid, vibration-dampening heavy steel frame and the quiet, steady hum of its premium hydraulic system. Delivering a nominal force of 1000 kN across a 3100 mm bending length, it effortlessly transforms thick metal sheets into precise components. The machine's intelligent footprint maximizes workshop utilization while offering the raw power necessary to tackle heavy workloads. By integrating advanced synchronization and intelligent controls, this press brake empowers fabrication facilities to reduce material waste, shorten lead times, and consistently deliver superior metal parts to their respective markets.

Product Specifications

Understanding the technical capabilities of your metal fabrication equipment is crucial for planning production runs and ensuring component accuracy. The S3 100X-3100W is meticulously engineered with parameters that support continuous, heavy-duty manufacturing cycles. From its substantial 1000 kN nominal force that handles thick plates with ease, to the generous 3100 mm bending length accommodating oversized workpieces, every metric is designed to enhance your operational capacity. The integration of industry-leading CNC control systems, powered by a highly efficient 11 kW main motor, guarantees that the machine responds with split-second accuracy. Furthermore, the carefully calculated 200 mm stroke and 350 mm opening height provide ample clearance for complex bending sequences and deep-box forming. Below is the exact technical data sheet detailing the machine's core capabilities.

Product Features

High Precision

Achieve absolute consistency across the entire 3100 mm bending length. The S3 100X-3100W is outfitted with an intelligent mechanical or hydraulic crowning compensation system. This vital mechanism actively counteracts the natural deflection of the machine frame during heavy bends, ensuring the angle remains perfectly uniform from end to end. Coupled with high-precision fast-clamp tooling, operators can execute rapid setups and tool changes. The tactile feedback of the secure clamping mechanism gives operators confidence, while the precise synchronization of the hydraulic cylinders eliminates the risk of uneven angles, significantly reducing scrap rates in critical aerospace and automotive applications.

Efficient Operation

At the heart of this press brake lies a meticulously assembled powertrain featuring internationally recognized hydraulic valve blocks, premium electrical components, and highly responsive servo motor systems. This exceptional configuration translates into rapid approach, bending, and return speeds. The premium hydraulic fluid courses smoothly through the manifold, delivering immediate force without the sluggishness found in lesser systems. By utilizing an energy-efficient 11 kW motor alongside these top-tier components, the machine minimizes power consumption during idle phases while delivering maximum torque exactly when the punch meets the die. This results in incredibly fast cycle times, allowing fabrication floors to process higher volumes of parts per shift with remarkably low failure rates.

User-Friendly CNC Interface

The control center of the machine is a highly intuitive, full-color CNC interface (Siemens or DELEM) that transforms complex bending calculations into a streamlined visual process. Operators interact with a responsive touchscreen, programming multi-step bending sequences with a few taps. Beyond basic control, this system serves as the brain for extensive automation capabilities. The press brake supports direct upgrades to multi-axis backgauge systems—including X, R, Z1, and Z2 axes—allowing for intricate, multi-dimensional part positioning without manual intervention. Additionally, the software architecture is fully prepared for robotic bending cell integration, enabling forward-thinking facilities to transition toward fully automated, unmanned production environments.

Compact Design

Floor space is a premium asset in any manufacturing facility. The S3 100X-3100W is engineered with an optimized structural footprint that consolidates the hydraulic reservoir, electrical cabinets, and control arms into a sleek, unified profile. Unlike sprawling legacy equipment, this machine maximizes vertical space and internal component arrangement. The streamlined exterior features a smooth, industrial-grade powder-coated finish that resists workshop oils and scratches. This intelligent spatial design allows plant managers to position multiple units closer together or integrate the press brake into tight cellular manufacturing layouts, ultimately increasing the revenue-generating potential per square meter of the factory floor.

Durability

Built to withstand the punishing realities of continuous metal forming, the machine's mainframe is constructed from heavily reinforced, stress-relieved steel plates. The welding seams are meticulously executed and visually flawless, reflecting the exceptional craftsmanship. Heavy-duty linear guides and oversized ball screws ensure that the mechanical movement remains rigid and precise even after years of daily operation. The heavy-duty cylinders are honed to mirror finishes, preventing seal wear and hydraulic leaks. This uncompromising approach to structural integrity guarantees that the press brake will maintain its original factory tolerances over an extended service life, providing a reliable foundation for your most demanding metalworking contracts.

Product Quality Control

DWK Machine Tool (Tianjin) Co., Ltd. implements an uncompromising, multi-stage quality assurance protocol. Our commitment to excellence is validated by strict adherence to ISO9001 quality management systems, alongside prestigious CE and SGS international certifications. Every S3 100X-3100W Press Brake is scrutinized to meet the severe entry standards of the global high-end market. This includes:

Rigorous Material Selection: We source only certified, high-yield structural steel and top-tier international components. This ensures the foundational strength of the press brake can handle extreme tonnage without structural fatigue.

Precision Manufacturing: Key components are machined on ultra-precise, multi-axis boring and milling centers. This guarantees tight tolerances and perfect alignment of the hydraulic cylinders and ram across all units.

Comprehensive Safety & Testing: Operator protection is paramount. Each unit is equipped with advanced photoelectric or laser safety guards and multi-point interlocking safety doors, fully complying with stringent CE safety directives. The machine is then subjected to grueling load and operational tests to verify its accuracy and reliability.

Final Inspection: Prior to dispatch, our master technicians perform a meticulous final run-off, checking everything from the tactile responsiveness of the CNC touchscreen to the precise angle of test bends, ensuring it meets the specified parameters and is free from defects.

FAQ

What is the maximum bending length for the S3 100X-3100W Press Brake?
The S3 100X-3100W Press Brake features a generous maximum bending length of 3100 mm. This expansive capacity allows operators to effortlessly accommodate large, continuous workpieces such as architectural curtain walls, elevator door frames, and long automotive chassis components without the need for splicing or multi-stage processing.

What is the maximum bending force of this press brake?
This machine delivers a formidable nominal bending force of 1000 kN (approximately 100 tons). This immense pressure is perfectly distributed across the ram, making it highly capable of forming thick plates and high-tensile materials. It is the ideal solution for high-volume production demands in heavy industries, structural steel fabrication, and precision sheet metal workshops.

Does the machine come with a warranty?
Yes, DWK provides a comprehensive standard warranty with every purchase of the S3 100X-3100W Press Brake. Beyond the warranty, we offer an exceptional global after-sales support system. This includes on-site installation and commissioning, professional operator training, rapid spare parts dispatch, and 24/7 online technical assistance to completely eliminate any operational downtime and give you absolute peace of mind.

Can this press brake handle stainless steel materials?
A4: Absolutely. The S3 100X-3100W is engineered to handle a diverse array of tough materials, including stainless steel, aluminum alloys, and carbon steel. Thanks to the advanced crowning compensation and high-precision tooling, it easily manages the unique spring-back characteristics of stainless steel, making it highly sought after for commercial kitchen equipment, aerospace components, and sanitary ware manufacturing.

How is the machine controlled?
The S3 100X-3100W Press Brake utilizes a sophisticated, user-centric CNC system. Buyers can customize their machine with industry-leading controllers from either Siemens or DELEM, depending on their specific facility standards. These intelligent controllers manage everything from basic bending angles to complex multi-axis backgauge positioning, ensuring highly repeatable and precise metal forming operations.