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S2-80-2100 Rapid Sheet Metal Press Brake With 800kN Force

The S2-80-2100 Rapid Sheet Metal Press Brake is a compact yet powerful 80-ton electro-hydraulic CNC press brake, designed for high-speed bending of medium-small workpieces with precision. Its optimized 2100mm bending length and space-saving design make it ideal for light industrial applications requiring efficiency in limited spaces.

- 800kN nominal force (80 tons) with 2100mm bending length for versatile applications
- Ultra-fast 200mm/s rapid downstroke and stable 14mm/s working stroke speeds
- Integrated tool library and PLC system for quick, precise bending operations
- Compact footprint (2150mm between columns) ideal for space-constrained workshops
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S2-80-2100 Press Brake Overview

Engineered to maximize forming capabilities within a highly restricted footprint, this compact yet powerful machine delivers an 800kN nominal force across a versatile 2100mm bending length. It serves as the ideal solution for metal fabrication facilities where floor space is at a premium, yet heavy-duty performance is non-negotiable. Operators will immediately notice the quiet, steady hum of the optimized hydraulic circuit, which drives an exceptionally fast 200mm/s rapid downstroke speed and a highly controlled 14mm/s working stroke speed. This rapid descent dramatically minimizes idle time between bends, significantly accelerating processing cycles for thin-to-medium metal sheets. Beyond raw mechanical speed, the S2-80-2100 incorporates a comprehensive tool library and an intuitive PLC system, transforming complex, multi-step forming tasks into a streamlined, tactile process. The solid structural rigidity ensures that every bend is executed with absolute precision, providing a reliable foundation for continuous light-industry manufacturing.


Front view of the S2-80-2100 Rapid Sheet Metal Press Brake highlighting its compact 3437x1595/1860x2470mm dimensions and heavy-duty 5200kg frame

Detailed view of the S2-80-2100 press brake tooling area and 2150mm column clearance designed for efficient sheet metal loading

Property

Value

Bending Length (mm)

2100

Nominal Force (kN)

800

Distance Between Columns (mm)

2150

Rapid Down Stroke Speed (mm/s)

200

Working Stroke Speed (mm/s)

14

Length (mm)

3437

Width (mm)

1595/1860

Height (mm)

2470

Estimated Weight (kg)

5200

Core Capabilities & Operational Advantages

200mm/s Rapid Downstroke Velocity

Achieving a remarkable 200mm/s rapid downstroke speed, this machine drastically cuts the non-productive approach time before the tool engages the material. This swift descent increases overall production throughput by up to 40% when compared to conventional models, making it highly effective for fulfilling large-volume orders. To guarantee operator protection at these high velocities, the system integrates advanced photoelectric and laser safety guards (such as DSP/Fiessler), ensuring the ram halts instantly if the optical field is breached.

Optimized Footprint & Energy Efficiency

With physical dimensions strictly contained to 3437×1595/1860×2470mm, the structural footprint is reduced by nearly 30% against comparable 80-ton models. This compact architecture allows the machine to be positioned in tight workshop corners without compromising operational rigidity. Furthermore, the optimized servo-driven hydraulic technology actively reduces standby electricity consumption and prevents excessive hydraulic oil temperature rise, directly lowering daily operational expenses.

2150mm Column Clearance for Wide Loads

The generous column distance of 2150mm provides operators with an unobstructed, wide-open workspace for maneuvering materials. This clearance eliminates the physical struggle of angling and forcing medium-sized workpieces into the bending zone. Operators can smoothly slide wide home appliance panels or structural brackets into position, preserving the pristine surface finish of the metal while maintaining absolute bending precision.

Smart Tooling & Deflection Compensation

The integrated tool library retains over 50 distinct bending tool parameters, reducing physical setup and changeover times by half. Complementing this is a rapid clamping device and an intelligent crowning system (deflection compensation). This ensures that even when applying the full 800kN force across the entire 2100mm span, the machine automatically counteracts mechanical bowing, resulting in perfectly consistent angles and zero-gap alignments on long metal profiles.

5200kg Heavy-Duty Frame Stability

Anchored by a massive 5200kg weight, the welded steel frame absorbs internal stresses and completely dampens operational vibrations. This immense physical stability is the primary reason the machine consistently achieves a strict ±0.2° bending tolerance. Internally, the system relies on internationally recognized brands for its hydraulic valve blocks and electrical contactors, guaranteeing that the machine can endure high-frequency, multi-shift operations with minimal mechanical wear.

Advanced CNC Interface & Visual Programming

Equipped with a highly responsive, high-precision CNC touchscreen, the control unit removes the guesswork from complex sheet metal forming. The software supports full visual programming and on-screen 2D/3D bending simulations. Operators can visually verify the bending sequence before any metal is actually formed, drastically reducing material waste, lowering the learning curve for new technicians, and accelerating the transition between different product batches.

Primary Manufacturing Applications

The S2-80-2100 Press Brake is meticulously calibrated for light industrial sectors where both aesthetic finish and structural dimensional accuracy are critical:

Home Appliance Industry: Delivers scratch-free, highly precise bends for refrigerator door panels, washing machine inner drum supports, and air conditioner heat exchanger casings. The deflection compensation ensures perfectly straight edges for flawless assembly.

Automotive Parts Manufacturing: Exerts concentrated force to form rigid, heavy-duty small components. It effortlessly shapes thick door hinges, complex dashboard mounting brackets, and secure exhaust system clips with repeatable accuracy.

Medical Equipment: Processes premium stainless steel materials required for sterile environments. The machine creates clean, burr-free angles for hospital bed frames, diagnostic machine enclosures, and precision surgical tool holders.

Light Sheet Metal Fabrication: Provides the versatility needed for custom job shops. It rapidly fabricates consumer display racks, durable metal shelving units, and tightly sealed electrical enclosures such as junction and switch boxes.

Rigorous Inspection & Quality Assurance

Every S2-80-2100 unit undergoes a strict, multi-tiered validation process to ensure it performs flawlessly upon arrival at your facility:

Component Inspection: Before assembly, all critical mechanical and hydraulic components—including the smooth-gliding backgauge rails and heavy-duty hydraulic cylinders—are subjected to microscopic wear resistance and dimensional accuracy tests to verify their longevity.

Load Stability Testing: The completed frame is pushed to its limits. Each machine must successfully execute over 1000 consecutive bending cycles using 5mm mild steel. This punishing test confirms that the hydraulic pressure remains absolutely consistent without any pressure drops or oil leaks.

Safety System Audit: Operator protection is thoroughly validated. The physical safety fence, emergency stop buttons, and the CE-compliant laser guarding systems are rigorously tested to ensure they instantly interrupt the 200mm/s downstroke the moment an obstruction is detected.

Frequently Asked Technical Questions

What is the maximum material thickness the S2-80-2100 can handle?

Powered by its 800kN hydraulic system, the machine efficiently and cleanly processes materials up to 8mm in thickness for standard mild steel, and up to 5mm for tougher stainless steel alloys. This capacity is perfectly aligned with the rigorous demands of light-to-medium industrial manufacturing.

Can the machine be customized for specific bending angles?

Absolutely. The advanced CNC system provides total control over the forming process, allowing operators to program custom bending angles anywhere from 0° to 120°. The internal memory securely stores over 100 custom programs, making it incredibly easy to recall exact parameters for recurring orders without manual recalibration.

How long is the warranty for the S2-80-2100?

We stand behind our engineering with a comprehensive 2-year warranty covering the entire electro-hydraulic system, alongside a 1-year warranty for all other mechanical components. Furthermore, this is backed by our global support network, offering complete installation guidance, operator training, rapid spare parts dispatch, and lifelong technical assistance to minimize any potential downtime.

Packaging & Global Logistics

Understanding the rigors of international transit, every S2-80-2100 press brake is secured using heavy-duty, export-grade packaging protocols. The machine is thoroughly treated with industrial anti-rust coatings, wrapped in heavy-gauge moisture-proof vacuum sealing, and bolted to a shock-absorbing reinforced steel pallet. This meticulous preparation prevents any mechanical or electrical degradation during extended ocean freight. Furthermore, the machine's highly compact dimensions have been deliberately engineered to slide smoothly into standard shipping containers, simplifying the loading process at the port and allowing for rapid, straightforward positioning once it arrives at your factory floor.

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DWK Machine Tool (Tianjin) Co., Ltd. is a technology-driven enterprise specializing in the research, development, and production of bending machines and other metal forming equipment.

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